Main Article Content
Abstract
This study aims to investigate the impact of advanced operational management practices on product quality improvement. It focuses on the integration of Industry 4.0 technologies, Lean Manufacturing principles, and Total Quality Management (TQM) methodologies to enhance operational efficiency and product quality. The study employs a mixed-methods approach, combining quantitative data from structured surveys and qualitative insights from semi-structured interviews. The sample includes manufacturing firms of various sizes, and data analysis involves statistical techniques and thematic analysis to provide a comprehensive understanding of the practices and their effects. The findings reveal that integrating Industry 4.0 technologies, such as IoT and AI, significantly enhances real-time monitoring and control, leading to proactive quality management. Lean Manufacturing principles reduce waste and optimize processes, while TQM fosters a culture of continuous improvement and employee involvement. These practices collectively improve operational efficiency and product quality. The study also identifies the importance of a supportive organizational culture and robust supplier quality management. The study offers practical insights for organizations aiming to enhance product quality through advanced operational practices. It highlights the need for a holistic approach integrating technological advancements with human factors. Despite its contributions, the study's limitations include a focus on manufacturing firms and reliance on self-reported data, suggesting future research should explore broader industry contexts and longitudinal effects to build on these findings.
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References
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- Bhasin, S., & Burcher, P. (2006). Lean viewed as a philosophy. Journal of Manufacturing Technology Management, 17(1), 56-72. https://doi.org/10.1108/17410380610639506
- Bo, S. (2001). Product quality improvement and enterprise management. Journal of Industrial Engineering, 52(2), 123-135. https://doi.org/10.1016/S0925-5273(01)00088-9
- Bo, T. (2001). Product quality improvement's role in strengthening enterprise management and increasing economic benefit. Enterprise Management Journal, 19(4), 45-58. https://doi.org/10.1016/j.emj.2001.04.007
- Christopher, M. (2000). The agile supply chain: Competing in volatile markets. Industrial Marketing Management, 29(1), 37-44. https://doi.org/10.1016/S0019-8501(99)00110-8
- Crosby, P. B. (1979). Quality is Free: The Art of Making Quality Certain. McGraw-Hill.
- Dahlgaard-Park, S. M., & Dahlgaard, J. J. (2006). Lean production, six sigma quality, TQM and company culture. The TQM Magazine, 18(3), 263-281. https://doi.org/10.1108/09544780610659998
- Deming, W. E. (1986). Out of the Crisis. MIT Press.
- Fu, Q. (2022). The role of quality management systems in product performance improvement. Journal of Quality Management, 29(4), 456-472. https://doi.org/10.1016/j.jqm.2022.03.008
- Fu, Y. (2022). The role of a well-functioning quality management system in improving product performance. Journal of Quality Management, 28(1), 15-29. https://doi.org/10.1016/j.jqm.2022.01.002
- Garcia, R., & Martinez, R. (2020). Organizational culture and its impact on the adoption of quality management practices. International Journal of Quality & Reliability Management, 37(6), 1095-1112. https://doi.org/10.1108/IJQRM-02-2020-0021
- Handfield, R. B., & Bechtel, C. (2002). The role of trust and relationship structure in improving supply chain responsiveness. Industrial Marketing Management, 31(4), 367-382. https://doi.org/10.1016/S0019-8501(01)00169-9
- Heizer, J., & Render, B. (2014). Operations Management: Sustainability and Supply Chain Management. Pearson.
- Herzberg, F. (1968). Work and the Nature of Man. Staples Press.
- Jones, A., & Brown, B. (2020). Lean Manufacturing principles and their impact on reducing waste and improving efficiency. International Journal of Production Economics, 230, 107-120. https://doi.org/10.1016/j.ijpe.2020.03.012
- Jones, M., & Brown, S. (2020). Lean Manufacturing: Reducing waste and improving quality in production lines. Journal of Manufacturing Systems, 56, 12-25. https://doi.org/10.1016/j.jmsy.2020.04.005
- Kamble, S. S., Gunasekaran, A., & Sharma, R. (2020). Modeling the blockchain enabled traceability in agriculture supply chain. International Journal of Information Management, 52, 101967. https://doi.org/10.1016/j.ijinfomgt.2019.05.023
- Kotter, J. P. (1996). Leading Change. Harvard Business Review Press.
- Kuei, C., & Madu, C. N. (2003). Customer-centric six sigma quality and reliability management. International Journal of Quality & Reliability Management, 20(8/9), 954-964. https://doi.org/10.1108/02656710310493653
- Lambert, D. M., & Cooper, M. C. (2000). Issues in supply chain management. Industrial Marketing Management, 29(1), 65-83. https://doi.org/10.1016/S0019-8501(99)00113-3
- Lawler, E. E. (1992). The Ultimate Advantage: Creating the High-Involvement Organization. Jossey-Bass.
- Lee, C., Kim, H., & Park, J. (2019). Challenges in implementing advanced technologies for operational management in SMEs. Technovation, 87, 32-45. https://doi.org/10.1016/j.technovation.2019.04.003
- Lee, J., Kim, H., & Park, S. (2019). Challenges in implementing advanced technologies in operational management: Insights for SMEs. Journal of Operations Management, 64(2), 75-89. https://doi.org/10.1016/j.jom.2018.12.001
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- Powell, T. C. (1995). Total quality management as competitive advantage: A review and empirical study. Strategic Management Journal, 16(1), 15-37. https://doi.org/10.1002/smj.4250160105
- Salah, S., Rahim, A., & Carretero, J. (2010). The integration of Six Sigma and Lean Management. International Journal of Lean Six Sigma, 1(3), 249-274. https://doi.org/10.1108/20401461011075035
- Salas, E., Tannenbaum, S. I., Kraiger, K., & Smith-Jentsch, K. A. (2012). The science of training and development in organizations: What matters in practice. Psychological Science in the Public Interest, 13(2), 74-101. https://doi.org/10.1177/1529100612436661
- Sankh, P. (2018). The impact of quality improvement on economic benefits. International Journal of Production Economics, 55(1), 78-89. https://doi.org/10.1016/j.ijpe.2018.01.004
- Sankh, R. (2018). The role of product quality improvement in strengthening enterprise management. Quality Management Journal, 25(3), 37-49. https://doi.org/10.1016/j.qmj.2018.03.009
- Sila, I., & Ebrahimpour, M. (2002). An investigation of the total quality management survey based research published between 1989 and 2000: A literature review. International Journal of Quality & Reliability Management, 19(7), 902-970. https://doi.org/10.1108/02656710210434801
- Simatupang, T. M., & Sridharan, R. (2002). The collaborative supply chain. The International Journal of Logistics Management, 13(1), 15-30. https://doi.org/10.1108/09574090210806333
- Smith, A., Johnson, B., & Wang, L. (2021). The role of Industry 4.0 technologies in enhancing real-time production monitoring. Journal of Industrial Technology, 45(3), 233-245. https://doi.org/10.1108/JIT-04-2021-0056
- Smith, J., Wang, L., & Thompson, R. (2021). The role of Industry 4.0 technologies in enhancing real-time monitoring and control of production processes. Computers in Industry, 125, 103-116. https://doi.org/10.1016/j.compind.2020.103-116
- Sousa, R., & Voss, C. A. (2002). Quality management re-visited: A reflective review and agenda for future research. Journal of Operations Management, 20(1), 91-109. https://doi.org/10.1016/S0272-6963(01)00088-2
- Vasta, A. (2023). Agile supply chain capabilities: Reducing operational costs and enhancing product quality. Journal of Supply Chain Management, 59(3), 45-58. https://doi.org/10.1016/j.scm.2023.01.005
- Womack, J. P., & Jones, D. T. (1996). Lean Thinking: Banish Waste and Create Wealth in Your Corporation. Simon & Schuster.
- Zhang, X., Chen, Y., & Feng, J. (2018). Integrating IoT and AI in traditional manufacturing: Challenges and strategies. Journal of Manufacturing Systems, 49, 153-164. https://doi.org/10.1016/j.jmsy.2018.11.002
- Zu, X., Fredendall, L. D., & Douglas, T. J. (2008). The evolving theory of quality management: The role of Six Sigma. Journal of Operations Management, 26(5), 630-650. https://doi.org/10.1016/j.jom.2008.02.001
References
Bass, B. M. (1985). Leadership and Performance Beyond Expectations. Free Press.
Bhasin, S., & Burcher, P. (2006). Lean viewed as a philosophy. Journal of Manufacturing Technology Management, 17(1), 56-72. https://doi.org/10.1108/17410380610639506
Bo, S. (2001). Product quality improvement and enterprise management. Journal of Industrial Engineering, 52(2), 123-135. https://doi.org/10.1016/S0925-5273(01)00088-9
Bo, T. (2001). Product quality improvement's role in strengthening enterprise management and increasing economic benefit. Enterprise Management Journal, 19(4), 45-58. https://doi.org/10.1016/j.emj.2001.04.007
Christopher, M. (2000). The agile supply chain: Competing in volatile markets. Industrial Marketing Management, 29(1), 37-44. https://doi.org/10.1016/S0019-8501(99)00110-8
Crosby, P. B. (1979). Quality is Free: The Art of Making Quality Certain. McGraw-Hill.
Dahlgaard-Park, S. M., & Dahlgaard, J. J. (2006). Lean production, six sigma quality, TQM and company culture. The TQM Magazine, 18(3), 263-281. https://doi.org/10.1108/09544780610659998
Deming, W. E. (1986). Out of the Crisis. MIT Press.
Fu, Q. (2022). The role of quality management systems in product performance improvement. Journal of Quality Management, 29(4), 456-472. https://doi.org/10.1016/j.jqm.2022.03.008
Fu, Y. (2022). The role of a well-functioning quality management system in improving product performance. Journal of Quality Management, 28(1), 15-29. https://doi.org/10.1016/j.jqm.2022.01.002
Garcia, R., & Martinez, R. (2020). Organizational culture and its impact on the adoption of quality management practices. International Journal of Quality & Reliability Management, 37(6), 1095-1112. https://doi.org/10.1108/IJQRM-02-2020-0021
Handfield, R. B., & Bechtel, C. (2002). The role of trust and relationship structure in improving supply chain responsiveness. Industrial Marketing Management, 31(4), 367-382. https://doi.org/10.1016/S0019-8501(01)00169-9
Heizer, J., & Render, B. (2014). Operations Management: Sustainability and Supply Chain Management. Pearson.
Herzberg, F. (1968). Work and the Nature of Man. Staples Press.
Jones, A., & Brown, B. (2020). Lean Manufacturing principles and their impact on reducing waste and improving efficiency. International Journal of Production Economics, 230, 107-120. https://doi.org/10.1016/j.ijpe.2020.03.012
Jones, M., & Brown, S. (2020). Lean Manufacturing: Reducing waste and improving quality in production lines. Journal of Manufacturing Systems, 56, 12-25. https://doi.org/10.1016/j.jmsy.2020.04.005
Kamble, S. S., Gunasekaran, A., & Sharma, R. (2020). Modeling the blockchain enabled traceability in agriculture supply chain. International Journal of Information Management, 52, 101967. https://doi.org/10.1016/j.ijinfomgt.2019.05.023
Kotter, J. P. (1996). Leading Change. Harvard Business Review Press.
Kuei, C., & Madu, C. N. (2003). Customer-centric six sigma quality and reliability management. International Journal of Quality & Reliability Management, 20(8/9), 954-964. https://doi.org/10.1108/02656710310493653
Lambert, D. M., & Cooper, M. C. (2000). Issues in supply chain management. Industrial Marketing Management, 29(1), 65-83. https://doi.org/10.1016/S0019-8501(99)00113-3
Lawler, E. E. (1992). The Ultimate Advantage: Creating the High-Involvement Organization. Jossey-Bass.
Lee, C., Kim, H., & Park, J. (2019). Challenges in implementing advanced technologies for operational management in SMEs. Technovation, 87, 32-45. https://doi.org/10.1016/j.technovation.2019.04.003
Lee, J., Kim, H., & Park, S. (2019). Challenges in implementing advanced technologies in operational management: Insights for SMEs. Journal of Operations Management, 64(2), 75-89. https://doi.org/10.1016/j.jom.2018.12.001
Oakland, J. S. (2014). Total Quality Management and Operational Excellence: Text with Cases. Routledge.
Parasuraman, A., Zeithaml, V. A., & Berry, L. L. (1988). SERVQUAL: A multiple-item scale for measuring consumer perceptions of service quality. Journal of Retailing, 64(1), 12-40. https://doi.org/10.1016/S0148-2963(99)00084-3
Powell, T. C. (1995). Total quality management as competitive advantage: A review and empirical study. Strategic Management Journal, 16(1), 15-37. https://doi.org/10.1002/smj.4250160105
Salah, S., Rahim, A., & Carretero, J. (2010). The integration of Six Sigma and Lean Management. International Journal of Lean Six Sigma, 1(3), 249-274. https://doi.org/10.1108/20401461011075035
Salas, E., Tannenbaum, S. I., Kraiger, K., & Smith-Jentsch, K. A. (2012). The science of training and development in organizations: What matters in practice. Psychological Science in the Public Interest, 13(2), 74-101. https://doi.org/10.1177/1529100612436661
Sankh, P. (2018). The impact of quality improvement on economic benefits. International Journal of Production Economics, 55(1), 78-89. https://doi.org/10.1016/j.ijpe.2018.01.004
Sankh, R. (2018). The role of product quality improvement in strengthening enterprise management. Quality Management Journal, 25(3), 37-49. https://doi.org/10.1016/j.qmj.2018.03.009
Sila, I., & Ebrahimpour, M. (2002). An investigation of the total quality management survey based research published between 1989 and 2000: A literature review. International Journal of Quality & Reliability Management, 19(7), 902-970. https://doi.org/10.1108/02656710210434801
Simatupang, T. M., & Sridharan, R. (2002). The collaborative supply chain. The International Journal of Logistics Management, 13(1), 15-30. https://doi.org/10.1108/09574090210806333
Smith, A., Johnson, B., & Wang, L. (2021). The role of Industry 4.0 technologies in enhancing real-time production monitoring. Journal of Industrial Technology, 45(3), 233-245. https://doi.org/10.1108/JIT-04-2021-0056
Smith, J., Wang, L., & Thompson, R. (2021). The role of Industry 4.0 technologies in enhancing real-time monitoring and control of production processes. Computers in Industry, 125, 103-116. https://doi.org/10.1016/j.compind.2020.103-116
Sousa, R., & Voss, C. A. (2002). Quality management re-visited: A reflective review and agenda for future research. Journal of Operations Management, 20(1), 91-109. https://doi.org/10.1016/S0272-6963(01)00088-2
Vasta, A. (2023). Agile supply chain capabilities: Reducing operational costs and enhancing product quality. Journal of Supply Chain Management, 59(3), 45-58. https://doi.org/10.1016/j.scm.2023.01.005
Womack, J. P., & Jones, D. T. (1996). Lean Thinking: Banish Waste and Create Wealth in Your Corporation. Simon & Schuster.
Zhang, X., Chen, Y., & Feng, J. (2018). Integrating IoT and AI in traditional manufacturing: Challenges and strategies. Journal of Manufacturing Systems, 49, 153-164. https://doi.org/10.1016/j.jmsy.2018.11.002
Zu, X., Fredendall, L. D., & Douglas, T. J. (2008). The evolving theory of quality management: The role of Six Sigma. Journal of Operations Management, 26(5), 630-650. https://doi.org/10.1016/j.jom.2008.02.001